Our Manufacturing Process

beetroot

Dehydrated Beetroot

Dehydrated beetroot products are made by removing the moisture content from fresh beetroot, resulting in a concentrated and shelf-stable form of the vegetable.

This dehydration process typically involves slicing or grating the beetroot, then drying it using methods such as air-drying, oven-drying, or using a food dehydrator.

The resulting dehydrated beetroot products can come in various forms, including chips, slices, flakes, or powder.

They retain much of the flavor, color, and nutritional content of fresh beetroot but in a more concentrated form.


Dehydrated Garlic

First the fresh garlic bulbs are carefully cleaned to remove dirt and outer layers through a vibrating pre-cleaner. After that they are peeled to expose the cloves.

Next, the rotting garlic, unnecessary granules, garlic stems, and other contaminants will be eliminated. After that, the garlic will be peeled and sorted by weight.

The garlic cloves are then moved to a dehydrator machine, stopping even the most negligible traces of moisture and leaving behind the entirely dried garlic flakes. The dehydrated garlic flakes can be either ground to obtain powder or customized to obtain flakes or granules based on the customer's preference.

After that, filtration happens, and our dehydrated garlic will be cooled and collected. The product will then be packed to keep it fresh for up to a year after being checked for quality requirements.

garlic

onion

Dehydrated Onion

Fresh raw red, pink, and white onions procured by us are sorted initially based on their colour.

Then they are thoroughly cleaned to remove dirt and impurities. The cleaned onions are peeled and cut into desired shapes and sizes, such as slices, flakes, or dices.

The cut onions are briefly blanched in hot water to inactivate enzymes that can cause spoilage and to preserve their color and flavor. The blanched onions are spread out and dried using methods such as air drying, spray drying, or freeze drying.

After drying where moisture is lost entirely, onion flakes are produced, which can either be converted into onion powder or resized into other forms depending on the customer's preference.

After cooling, the dehydrated onions are then packed in airtight containers or bags to protect them from moisture and preserve their flavor until they are ready for use.


Dehydrated Ginger

Fresh ginger roots are carefully selected for quality. The ginger is thoroughly washed to remove any dirt or impurities.

The outer skin of the ginger is peeled off. The ginger is then sliced into thin, uniform pieces to facilitate even drying.

Alternatively, the slices are placed in a dehydrator or drying oven at controlled temperatures to ensure consistent drying.

For powdered ginger, the dried slices are ground into a fine powder using specialized grinding equipment. Once dried, the ginger slices are allowed to cool to room temperature.

ginger

green-chilli

Dehydrated Green Chilli

We procure the finest grade of green chillies, which are graded and sorted initially. The chilies are thoroughly washed to remove dirt, pesticides, and other impurities.

The chilies are trimmed, and sometimes cut into smaller pieces or slices, depending on the desired final product.

Then the prepared chilies are spread out in thin layers for dehydration to extract the entire moisture content and then the Green Chilli flakes are obtained.

Based on the client's requirement, the flakes can either be ground into powder or turned into other forms that will retain the pure green chilli flavour.

Finally, the dehydrated green chilli is left to cool and gathered to be packed in bulk. These air-tight bulks will keep the product fresh for up to 12 months.


Dehydrated Banana Powder

Our Dehydrated Banana powder offers a nutritious and versatile way to enjoy the natural goodness of bananas all year round.

Made from carefully selected, high-quality bananas, our products are processed to retain their rich nutritional profile and delightful flavor, making them a convenient and healthy choice for a variety of uses.

Available in various forms, Slices, Flakes and Powder. Experience the delightful taste and numerous health benefits of bananas in a convenient, dehydrated form with our Dehydrated Banana Products.

Whether you're looking to boost your morning smoothie, enhance your baking, or enjoy a healthy snack, our products are the perfect choice for adding natural sweetness and nutrition to your everyday diet.

banana

capsicum

Dehydrated Capsicum

We buy fresh, ripe capsicums free from blemishes and damage. They will be harvested at the peak of ripeness to ensure the best flavor and nutrient content.

They will be thoroughly washed to remove dirt, pesticides, and other impurities. Afterwards the cores, seeds, and stems of the capsicums are removed.

Next, the capsicum is sliced into uniform pieces to ensure even drying to eliminate the water content and get the dried capsicum flakes.

Finally, the dehydrated capsicum is cooled and gathered to load it in bulk.


Dehydrated Papaya

High-quality, ripe papayas are carefully selected for dehydration. The selected papayas are thoroughly washed to remove any dirt, pesticides, or other contaminants.

This step ensures the fruit is clean and safe for processing. The washed papayas are then peeled to remove the outer skin.

After peeling, the papayas are sliced into uniform pieces or flakes. The prepared papaya slices are dried through dehydrator.

If the final product is papaya powder, the dried slices are ground into a fine powder using a milling machine. The powder is then sieved to ensure uniform consistency.

papaya